Shaped Pouches

Shaped pouches provide a guaranteed way to stand out on retail shelves. With a wide range of in-house pouch converting equipment and die-cutting technology, we can design and manufacture customized pouches with modern, ergonomic shapes.

Die-cut shapes can reinforce your branding, add convenience by making a package easier to use, and even provide structural benefits such as providing additional stability or preventing “stress cracking”.

With stand up pouches and bags rapidly becoming more common, shapes are a new frontier for brands to differentiate from competitors and stand apart on the shelf.

Customized Shaped Pouches

Pouch shapes can be completely customized based on your specifications. Examples include:

  • Convex shaped pouches (ergonomic and easier to grip)
  • Hourglass shaped pouch (ideal for liquids)
  • Shaped pouches with rounded corners
  • Shaped pouches with ergonomic handles
  • Squeezable pouches shaped with built-in spouts (removing the need for a fitment or straw to consume the product)

From customized shapes to innovative fitments and spouts, Glenroy offers the capabilities you need to create consumer-centric pouches that stand out.

Modern Die-cutting Technology

Our modern inline die-cutting equipment allows us to produce unique pouch shapes outside of the norm, without compromising efficiency. Whether you need simple shapes or rounded corners, we have the capabilities to produce your shaped pouches effectively.

Package Engineering & Prototyping

Our packaging engineers can help you throughout the entire process, from concepting to engineering to production. Collaborating and brainstorming with you to ensure your pouches meet the goals of all stakeholders, we can create innovative custom-shaped pouch prototypes, printed with your own graphics to create a realistic prototype. In addition to unique shapes, your prototypes can incorporate fitments and other value-added features that add convenience and appeal for consumers. Our knowledgeable packaging engineers have helped several brands turn ideas for shaped pouches into reality.

Shaped Pouch Applications

We have the technology and expertise to manufacture shaped pouches for a wide array of products, including:

  • Condiments
  • Dressings
  • Marinades
  • Spreads
  • Jams
  • Peanut butter
  • Honey
  • Sauces
  • Syrups
  • Butter & shortening
  • Cooking oils
  • Vinegar
  • Baby food
  • Fruit purees
  • Yogurt
  • Water
  • Juices
  • Sports drinks
  • Energy drinks
  • Dairy drinks
  • Alcoholic beverages
  • Protein shakes
  • Coffee drinks
  • Sugars & sweeteners
  • Spices & seasonings
  • Nuts, seeds, & grains
  • Trail mix
  • Confectionary & candy
  • Pet food
  • Powdered drink mixes
  • Lotions
  • Conditioners
  • Shampoos
  • Gels
  • Creams
  • Ointments
  • Oil
  • Lubricants
  • Laundry detergent
  • Cleaners
  • Stain removers
  • Insect repellents
  • Bath crystals
  • Dish soap
  • Hand soap

Award-Winning Printing

Shaped pouches can be printed on our 10-color flexographic printing presses. Glenroy, Inc. has won over 100 flexographic printing awards.

Certified Print Facility

Glenroy’s printing facility has been certified by Graphics Measures International (GMI). GMI certifies, monitors and measures the performance of designated packaging suppliers.